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Thursday, February 12, 2009

Circuit level repairing for weighing scales, security systems and office automation products

We have specialized in circuit level repairs for weighing scales, security systems and office automation products. We repair complete units as well as individual circuit boards. Our high quality standards are reflected in each repair – we only use new components and thoroughly test each and every function of the board or unit we repair. Our customers receive reliable repairs and quick service. We would be happy to assist you with your repair needs. We also carry out AMC, Periodical services and calibration for all types of Scales.The range of equipment we service are as follows:


Electronic Weighing Machines:
Carat Balance
Precision Balance
Jewellery / Ornament Balance
Packing / Lab Balance
Piece Counting Scale
Compact Counter Balance
Under Counter Balance
Large Counter Scale
Industrial BalanceI
Tabletop Balance
Price computing Balance
Bench Scale
Platform Scale
Low Accuracy Scale
Industrial Balance
Heavyduty Platform
Crane Scales
Weighing Bridge
Office Automation Product Repair Services

Cash Counting Machine with Fake Note detection
Fake Note Detector
Gold & Silver Rate Display
Moving Electronic Display
Security Alarms/ Burglar Alarms

Material Handling Automation

CASI specializes in material handling automation, automating distribution, logistics and manufacturing processes to help our customers increase efficiency and modernize their operation. Our case studies represent a few samples of customers that came to CASI with a specific problem and we presented a cost effective solution. These case studies are only a small sample of the material handling automation projects that CASI has completed.

SolidCube 4010 In Motion Cubing System

The SolidCube 4010 from CASI provides the automation needed for putaway or shipping operations requiring high accuracy. The 4010 is capable of high speed operations. The system operates either as a standalone or easily integrates into existing conveyor systems. SolidCube 4010 systems are designed for shipping systems requiring .2" dimensional accuracy. Depending on throughput and accuracy requirements for weight, SolidCube 4010 is an easy add-on to CASI checkweighers. Although not required in most operations, the 4010 can be upgraded for legal for trade requirements mostly found in international trade applications.

The SolidCube 4010 series utilizes primarily off the shelf components rather than proprietary controllers, giving the customer the ability to purchase replacement parts from local vendors.

Current In-Motion Cuber with Checkweigher Configurations
CASI 4851 - SolidCube 4010 with integrated CASI 851 small parcel checkweigher
CASI 4951 - SolidCube 4010 with integrated CASI 951 in motion checkweigher
CASI 4961 - SolidCube 4010 with integrated CASI 961 higher accuracy checkweigher
CASI 4971 - SolidCube 4010 with integrated CASI 971 high speed checkweigher

FedEx Integration for Automated Shipping

CASI offers a pre engineered solution for automated shipping of FedEx packages using either Powership or NASCAR. The system utilizes CASI’s standard Warehouse Control System (WCS) modules to automatically weigh, cube and label packages for shipment with FedEx. Check our automatic manfiesting systems page if you are using a third party system or rate shopper.

SolidShip - WCS Shipping System Software
SolidShip™ is the SolidSuite™ WCS module that enables the system to automatically process the FedEx packages each item. This software allows the system to control the conveyor, diverts and the entire process. CASI provides full turnkey installation and 24/7/365 support for the system.

FedEx Dimensional Weight Compliance
Check out CASI cubing systems. We manufacture feature-rich checkweighers and cubers to ensure carrier compliance.

According to Fedex.com - Transportation charges may be assessed based on dimensional weight, which is a volumetric standard. Dimensional-weight pricing is applicable on a per-package or per-shipment basis to all shipments in customer packaging. If the dimensional weight exceeds the actual weight, charges based on the dimensional weight will be assessed.

Batching and Weighing



Single to multiple product weighing, batching and process automation solution can be designed and supplied with high end batching terminals and suitable loadcell modules, to meet your exact requirement.

Siwarex FTA for weighing railway wagons

The products of Kali France are loaded onto railway wagons in Wittenheim, near Mulhouse, and dispatched for sale. A crucial criterion for the modernization of the company’s weighing system, therefore, was that the new solution had to be calibratable. That was no problem for the Siwarex FTA weighing processor, which is also convincing in day-to-day production. The smooth integration into the automation solution considerably simplifies the weighing processes.

Bin, Silo & Hopper Weighing

Process Automation Static Weighing Systems allow the accurate measurement of vessels supported on load cells.

Applications include:

Inventory control
Level control in bins / silos
Batching of Products
Load out control into trucks
Blending and batching control
Multi-component blending systems

MCW ATEX SUSPENDED CRANE SCALES

Industrial crane scales for use in areas classified as hazardous (Zone 1 and 2) in accordance with ATEX II 2G c IIC T4 protection.

LITTLE SPACE IS TAKEN UP allowing the best use of the lifting devices.

TPWATEX "PROFESSIONAL" SERIES PALLET TRUCK SCALE


Pallet truck scales, with built-in electronic weighing, for dangerous areas classified as hazardous (ZONES 1 and 2) in accordance with ATEX II 2G c IIC T4 protection

TRB "NAVIGATOR" SERIES IP65 STAINLESS STEEL SCALES



High resolution IP65 stainless steel balances for industrial and laboratory use. Particularly suitable for humid areas and for where there are strict hygiene requirements.

DLW SERIES AUTOMATION WEIGHING FOR ± WEIGHT CHECKING



Compact, reliable and accurate +/- weight checking systems, suitable to be integrated with production and/or shipping conveyor lines for a weight check which guarantees the quality and quantity of the outgoing products. Static or dynamic functioning modes.

Slurry Density Gauges - Gamma Type

This measurement is based on the principle of gamma ray absorption.
A gamma emitting source and a gamma detector bolt to opposite sides of the process pipe. The absorption of gammas is proportional to mass. The number of gammas arriving at the detector is therefore inversely proportional to the mass of material between the source of gamma and the detector. Since the volume inside the pipe is fixed, this measurement may be calibrated to yields mass per unit volume or Density. The signal requires linearising and other conditioning which is performed by the UNIPRO® transmitter.
This non-contacting measurement technique makes for an extremely simple installation and requires little maintenance. The measurement is performed in real time allowing for fast and efficient Density Control where required.
Being non-invasive, the measurement is unaffected by Process, Pressure, Temperature, Viscosity, Refractive characteristics etc., and does not suffer the wear and corrosion associated with invasive type measurements. This results in reduced maintenance and improved reliability of the measurement.
When coupled to a volumetric flow rate meter, the density gauge can provides accurate determination of wet and/or dry Mass Flow Rate and totalisation.
Related Equipment
Density control system
Mass Flow Density gauges
UNICAL® Hand Sample Density Analysers
UNIRAD® Radiation Survey Meter

Belt Weigh Feeders

Process Automation belt weigh feeders are custom designed to meet the requirements of the application.
Flushing type process materials can also be accommodated.

These Weigh Feeders are available in almost any capacity or length to suit the application requirements. For those applications demanding the highest performance our Automated “In-Line Calibration Checking” may be incorporated. This allows continual monitoring of the weighing performance / calibration of the weigh feeder while in normal operation –without having to stop the Process!

Two alternatives for the weight measurement may be employed on the weigh feeder; viz. either the Electro-Mechanical type Conveyor Scale or the non contacting Gamma type Conveyor Scale.

Batch Control may be incorporated to allow dispatch of pre-set quantities of material.

Blending of materials via multiple weigh feeders is possible using our blending / batching control system.

STATWEIGH INDIA PVT.LTD

The DH340A9 digitizer is the latest in technology for weighing application. The DH340A9 is built around a micro - controller and uses a Sigma - Delta converter for digitizing.

With an internal resolution of 1 / 100000 it operates rapidly giving highly stable and accurate readings.

The DH340A9 can source up to 10 load cells and can be digitally calibrated. It is fully programmable by the user and is secured by a combination of a Password and a hardware lock.

The front panel has a set of soft touch keys which allows the authorized user to program the system and set parameters. The DH340A9 has a 5- digit , 7 - segment, LED display on it's front panel.

The DSH340A9 is provided with two ports. A RS232C port for communication to a PC, and a BCD port for sending data to our L505RD out door display.

Single Load Cell type Mechanical to Electronic Weigh Bridge Conversion :

Load cell is mounted in last link of steel yard or dial type weigh bridges / balances.
• S type alloy tool steel load cell ( protection class IP 67 ) • Accuracy of steel yard reading remain unchanged & working of mechanical weight bridge also remain unchanged.
Indicator & Computer Indicator displays the weight data & can be interfaced to computer • User friendly, menu driven software facilitate fast data entry. • Non volatile (HD) memory for 99999 vehicles records. • Preprinted & plain paper weighment slip options. • Various reports on the basis of Sr. No., Item, Suppler, Date change Rs. etc
can be viewed on monitor & printed on printer • Wall mounted dual display (1" - 2.1/2" inch) (optional).
Intelligent Terminal 101 keys This cost effective option have the same features discussed above but with limited memory for records.
Note : Due to constant innovation, specification are subject to change without notice.



Single-Axle Weighbridge




The Griffith Elder Ton-Tel Single Axle Weighbridge is used by many highway authorities, trucking companies and general hauliers for checking the weights of vehicles. In particular this design of weighbridge will give accurate weights of the individual axles as well as giving the overall vehicle weight. A vehicle is weighed while it is being driven over the platform without stopping. By engaging low gear and just cruising over on tickover all the axles will be individually recorded and the total weight will be computed. This gives a complete picture of the distribution of the load and allows the driver to see if any axles are overloaded.
The Ton-Tel Single Axle Weighbridge is often used for law enforcement and a very high accuracy ensures that the vehicles are fairly weighed. Of course, as with any system which weighs vehicles in parts (some but not all axles at a time) it is important to ensure a good concrete roadway each side of the platform. However, the Ton-Tel uses a unique method to compute the weight of each axle which makes it much less sensitive to the quality of the roadway. The weight on each corner of the platform is measured independently and the electronics then uses mathematics to work out if the axle is moving at the correct speed and what its weight is.

SBP/M Euro Deck Weigh Bridge

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Pat O'Flynn Scales » SBP/M Euro Deck Weigh Bridge
SBP/M Euro Deck Weigh Bridge

The EuroDeck SBP/M series of modular weighbridges represents a new force in weighbridge technology. These fully welded Pit and Surface models deliver all that you would expect from Ireland ’s leading weighbridge supplier.
The Eurodeck is distinguished by its:
•Compact dimensions
•Digital load-cell technology
•Strength
•Versatility

Public Weigh Bridge

Days Transport's Registered Public Weighbridge No.265
Direct weighing of Vehicle up to 30m in length
•Capacity of 120 tonne
•Direct Axle weight measurement
•Hours 7.30am - 5.30pm Mon to Fri, 9.00am - 3.00pm Sat / Sun
•After Hours by prior arrangement
Pricing:
Net Tickets :-
Single / Truck and Dog $20.00
B Double $25.00
Axle / Tare Tickets :-
Single / Truck and Dog $15.00
B Double $20.00
Registration Ticket :-
$20.00 (all vehicles)

WIM For Commercial Vehicle Enforcement

With freight volume forecast to almost double on U.S. highways in the next 20 years and trucks moving 70% of all freight, ensuring that commercial vehicles are safely loaded is more important than ever. Trucks that are overloaded have been found to cause significant damage to roads, with such damage estimated to be in excess of $600 million per year. Effective weight enforcement results in less precious state funds having to be spent on pavement repair. Furthermore, shrinking enforcement budgets demand that effective, efficient methods of ensuring weight compliance are used. Weigh-in-Motion is a critical piece of a comprehensive weight enforcement solution.

METTLER TOLEDO Installation & Maintenance



METTLER TOLEDO's international network of service technicians, along with a comprehensive five year system warranty, ensures low on-going operating costs. Maintenance contracts are also provided by METTLER TOLEDO, providing you with years of trouble free weighing operations.

General Provisions Static Scale

1.0 Static scales and WIM (Weigh-In-Motion) shall be of one manufacturer to
maximize compatibility and availability of components.
1.1 Furnish and install one pit type multi-platform concrete deck motor truck
scale and associated electronic controls.
1.2 The scale shall have a clear and unobstructed overall weighing surface of
not less than 76 feet long and not less than 12 feet wide (other sizes
available).
1.3 The scale shall be designed to perform as a multi-platform scale with
platform sizes of 12 ft. x 12 ft., 24 ft. x 12 ft., and 40 ft x 12 ft. to provide
individual axle grouping weights and a total gross vehicle weight.
The scale shall be fully electronic in design and shall not incorporate any
mechanical weighing elements, check rods, or check stays.
1.4 The scale shall have a nominal capacity of 200,000 pounds graduated in
20-pound increments.
1.5 The scale shall have a dual tandem axle capacity (two axles spaced 48 in.
apart) of 70,000 pounds and shall be designed to provide a fatigue life of
20 years.
1.6 The load cells, load cell mounting hardware, and junction boxes shall be
constructed of stainless steel. The cables shall be stainless steel sheathed.
1.7 The scale shall meet the requirements set forth by the current edition of the
National Institute of Standards and Technology Handbook 44 (NIST H-44).
The scale manufacturer shall provide a Certificate of Conformance (NTEP
Certification) to these standards upon request.
1.8 The design and manufacture of the scale weighbridge, load cells, digital
instrument, and associated accessories shall be of one manufacturer as to
maximize compatibility and availability of components. This manufacturer
shall have a quality system that has been registered to the standards of
ISO9001.
1.9 The manufacturer shall provide with the bid proposal a listing of major
spare parts and corresponding prices including, but not limited to,
replacement load cells digital instrument, printer, and junction box circuit
boards.

MTX Technology Gives You Greater Reliability, Improved Performance

METTLER TOLEDO’s POWERCELL®load cell has a proven performance history with over a quarter of a million in service worldwide. The new MTX load cell has everything that you have come to expect from METTLER TOLEDO. Its on-board microprocessor continuously monitors cell performance and automatically compensates for external influences such as temperature changes, nonlinearity, hysteresis and load cell creep.
The design of the MTX load cell has been modified to provide extended performance in your heavy capacity application. The canister’s shape and addition of laser-welded lap joints provide a stronger and more damage resistant product in abusive environments. Internally, the electronics are more robust, offering even greater lightning protection. And, the life of the load cell is extended with modifications such as a polished stainless steel finish which resists corrosion and chromium nitride pin coating that reduces wear.
Capacities
Capacities are 25 metric tonnes/55,000 lb, and 45 metric tonnes/100,000 lb.

What is Weigh-in-Motion

Weigh-in-Motion, also known as WIM, is the process of weighing vehicles as they travel at
speeds ranging from under 5mph to as high as 65mph. Using weighing sensors embedded in the
road, along with electronics and software for interpreting the sensors’ signals, an approximation
of the vehicles axle and gross weights is made. Axle spacing and vehicle class information can
also be determined. Depending on site conditions and the type of WIM technology used, gross
vehicle weight accuracies of +/- 2% can be achieved.
The most accurate and durable type of WIM system is an in-ground, load cell based system. As
the vehicle crosses the scale software calculates individual wheel, axle, and gross weights and
are captured at a powerful industrial computer. Data is then available for display on a CRT or
scoreboard, stored on the hard drive, sent to a printer, or transmitted to a remote device.
The weight information can also be transmitted to a “host” device PC or mainframe computer in
an ASCII format. The system can control traffic lights, gates, or other peripheral equipment.
Interface with cameras or AVI (automatic vehicle identification equipment) is also possible (see
Figure 1 and 2).

WIM For Border Crossings

With the high growth in truck traffic across U.S. borders plus higher legal weight limits in Canada and Mexico, it is critical that truck weights be checked upon entry into the U.S. A METTLER TOLEDO WIM system allows for fast weight compliance checking with minimal delay.

Load Cell-Based WIM Systems

METTLER TOLEDO’s WIM solutions are based on load cell
technology (strain gauge).
As a vehicle passes over the scale, the system records the
weights measured by each platform and adds them
together to obtain the axle weight. The scale is placed in
the travel lane perpendicular to the direction of traffic.
Load cell type WIM scales are regularly used in weigh
station ramp presorting systems, for data collection
systems, and for industrial weighing. Load cell scales
typically require permanent installations with some minor
excavation into the road.

Commercial Vehicle Weight Enforcement Applications

For more than 15 years, METTLER TOLEDO, the world’s largest manufacturer of weighing
systems, has offered solutions for commercial vehicle weight enforcement and screening,
data collection for transportation planning, industrial applications, and more. Installed
across the U.S. and around the world, METTLER TOLEDO’s fixed facility weigh station
solutions and virtual weigh station solutions continue to prove their operational reliability
and accuracy in high volume applications.

METTLER TOLEDO Weigh-in-Motion (WIM)

The METTLER TOLEDO name represents more than 100 years of prestige and quality in the weighing and measurement industry. For vehicle weighing METTLER TOLEDO has built its reputation on the design and manufacturing of truck scales, WIM scales, load cells, printed circuit boards, and digital indicators. This unique capability ensures robustness, compatibility, functionality, and quality. As the World's largest manufacturer of weighing systems, METTLER TOLEDO has been offering vehicle weigh-in-motion solutions for over 20 years. Installed across the U.S. and around the World, these systems have proven their operational reliability and accuracy in high volume applications.

Tuesday, February 10, 2009

EPR Truck Scale

Cardinal's low profile EPR vehicle scale consists of modules fabricated to minimize height and maximize strength. Heavy-duty structural tubing is placed in strategic locations to support vehicle loading. Utilizing Cardinal's double-ended shear beam load cell, the EPR allows for unobstructed freedom in the weighbridge. Easy access to load cells and wiring from the sides make installation and maintenance a snap!

Weighing-in-Motion Vehicle Scales

Weighing-in-Motion (WIM) is, as the name implies, the process of weighing a vehicle as it is moving along the highway in an effort to estimate the equivalent static weight of the vehicle.

There are many factors that influence the weighing of moving vehicles that must be understood to accurately estimate the equivalent static weight - road smoothness, road curvature, traffic patterns, vehicle dynamics, sensor uniformity - to name a few. Site selection is critical for optimal system performance. Before selecting a WIM system, it is important for you to understand what it will be used for by asking some basic questions.

Weigh-In-Motion is a valuable tool for traffic monitoring professionals. Because of the many factors that influence the weighing process, however, weighing-in-motion is not certified for enforcement in the United States, but it is an effective and highly beneficial tool in the enforcement process or to expedite commercial vehicle operations (CVO).

Cardinal offers both quartz and load cell sensor based WIM scales and systems suitable for use in a wide variety of applications. Applications ranging from highway weigh stations and ports of entry for enforcement purposes to mainline applications for data collection/traffic flow studies, or for streamlined CVO. The system also includes a comprehensive and flexible software package capable of providing virtually any output format you desire.

For enforcement purposes, the scales can be used to identify heavily loaded vehicles and direct them to a static scale for enforcement weighing. For data collection/traffic monitoring applications, Cardinal WIM systems can provide weight and classification information according to FHWA Scheme F or custom classification schemes if required.

VIRTUi™ PC-Based HMI for iQUBE

• Web browser-based iQUBE cell status
• Configurable display options
• Virtual front panel consists of display and 5 button keypad
• Up to 8 digital I/O (provided by iQUBE)
• Primary/secondary units configuration (lb, kg, short tons, metric tons, none)
• RS-232 communications at up to 57.6 Kbps
• Electronic data processing (EDP) port over RS-232 and TCP/IP
• Printer port for output-only, simplex communications
• Two print formats
• Provides for iQUBE configuration
• Supports iQUBE diagnostics with configurable error reporting
• Peak weight history
• Recalibration notification
• Provides local and remote reporting of diagnostics and error conditions
• NTEP-certified for Classes III and IIIL at 10,000 divisions
• Concentrated load capacity (CLC)
• Section capacity Activation Requires Machine ID and Customer's email address

Liquid Fillers

Unique filling applications require specific filling equipment. Series 10 filling stations accommodate single container filling, single drum filling and pallet filling. Intelligent Human Machine Interface (HMI) provides easy-to-follow graphics and prompts to guide operators through every step of the filling process, making the fill application virtually error-proof. Specifically designed as a non-proprietary solution, each filling station easily integrates into existing networks and communicates with printers, PCs, scanners and other peripheral equipment.

In-Motion Checkweighers

Rice Lake Weighing Systems brings you robust in-motion checkweighers and case weighers driven by the powerful 920i HMI controller. High performance checkweighers are open-architected solutions that easily configure and successfully integrate into a number of applications including logistics and distribution, consumer packaged goods, material handling, and food processing.

CB-2 Concrete batch control

The CB-2 is a versatile, efficient concrete batching control system ideal for ready-mix and block plants. The CB-2 is capable of controlling portable plants, stack-up plants, central mix, dry batch, as well as precast plants. From weighing raw material to automatic printing of tickets and reports, your entire operation can now be cost-effectively controlled from this proven reliable controller.
Driven by Rice Lake’s intelligent 920i HMI controller, the CB-2 delivers real-time statistical data through various network options. With its robust processing power and expanded networking capabilities, the CB-2 easily communicates with printers, PCs, keyboards, and other peripheral equipment.

Automated Ticketing

Rice Lake has developed the Automated Ticketing Suite kiosk system for truck identification, load assignment and weighing, and ticketing for concrete, aggregate and asphalt plant operations. With these new systems, plant managers can optimize the flow of trucks and materials and increase efficiencies throughout their entire operation.

820i HMI Digital Weight Indicator

The 820i revolutionizes basic instrumentation programming, allowing for more affordable serviceability and programming support. Featuring an intuitive interface, the 820i allows users to automate formula selection, batch start up, data recall, or any frequently used process with the push of a button.
Built-in software functionality includes programmability for alibi tracking, 25 definable print formats, and multi-range (interval). The 820i also conveniently stores up to 1,000 truck in/out records for recall at anytime and simplifies truck scale data management with six truck modes and keyed tares.

Survivor LaserLight Series Stop/Go Remote Displays

Standard Features

• Six high-intensity red digits (double-row discrete LED)
• Four high-intensity red enunciators for gross, net, lb, kg
• Available in 4" (101 mm
• Auto Learn mode of communication protocols
• Hold displayed weight (demand input)
• Software selectable stand still mode, no updates while in motion
• Software configuration menu
• Durable weather-tight enclosure
• Adjustable daylight/night intensity
• Mirror function
• RS-232, 20 mA, and RS-485 communications
• Auto sensing 115/230 VAC power supply

SURVIVOR® OTR Concrete Deck

• Top access to load cells and junction box
• 75,000 lb capacity load cells and G-ForceTM mount assemblies
• Junction box(es) appropriate for number of load cells utilized
• NTEP-certified, CC #02-003A1
• 90,000 lb Concentrated Load Capacity (CLC)
• 90,000 lb Dual Tandem Axle (DTA)
• Up to 270,000 lb full scale capacity
• Span deflection ratio (1:1300) for legal highway loads
• 6" thick concrete deck
• Three standard widths: 10', 11', and 12' (available up to 14', NTEP-certified)

Sunday, February 8, 2009

Fully Automatic Truck Scale

Fully automatic truck weighing scale adopts intelligent identification system whose weighing process is operated by computer automatically. Equipped with video monitor system, this product can avoid man-made interference and prevent cheating, which increase weighing rate and become the effective means for enterprise to strengthen measuring management.



The process of intelligent weighing system:

When trucks enter into the receiving range of entry card reader’s wireless radio frequency, the reader sends a set of electromagnetic waves with regular frequency to the IC card where exists an IC series connection circuit. The frequency of this circuit is the same as the entry card reader. The read and record machine will upload the card data to the database of main computer after card reading. At the same time, data of the truck is picked out. Then the display screen will show the weight information. After weighing completing, the system will send signals in red and green lights to notify driver leaving and then the lock gate open automatically.



Features of intelligent weighing system:

Fast data collection: the whole system can perform quick and effective weighing and avoid queuing.

Convenient for owners and customers: there is no need for driver to show relevant document during passing this kind of weighing scale. And also operator in scale room doesn’t need to input data into computer. Therefore, more time is saved and the operations of driver and scale operator become more convenient.

Avoiding errors of man operation: the data of auto is read, recorded and verified by computer automatically, which avoids man-made interference.

Good security: the copy, faking and cheating existed in weighing process have been removed after adopting the world unique and unchangeable ID number offered by electronic label in microwave automatic identification system.

Long working life: applying passive technology, the electronic label does not need maintenance and has long service life. Generally, it can work more than 10 years without damage.

Good practicability: the main purpose of intelligent weighing system is to serve for the producing and benefit of enterprise.